� Notes
Slide Show
Outline
1

Plastics and Injection Molding
2
Plastics
3
Variety of Plastics & Plastics Processes
4
Reaction Injection Molding
5
Blow Molding, Bottles
6
Blow Molding, Plastic Bags
7
Calendaring
8
Rotation Molding
9
Thermoforming
10
Compression Molding
11
Transfer Molding
12
Casting
13
Injection Molding
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Injection Mold Layout
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Plunger Type Injection Molding Press
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Screw Type Injection Presses
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Injection Molding Screws
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Screw Modifications
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Barrier Flight Screws
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Press Parameters
21
Common Shaping Processes for Thermoplastics
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Common Shaping Processes for Thermosets
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Clamping Mechanisms
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Injection Molding Defects
25
Short Shot
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Flash
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Weld Lines
28
Jetting
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Ejector Pin Marks
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Sink Marks
31
Warpage/Residual Stresses
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Warpage Defects
33
Gate, Sprue, and Runner System
34
Runner Design
35
Runner Cross Sections
36
Gate Design
37
Venting
38
Runner & Gate Sizing �Classic Method�
39
Estimating Pressure Drop
40
Viscosity in Non-Newtonian Fluids
41
Determining the Viscosity
42
Tables of Mass Flow Index
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Tables of Mass Flow Index
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Some Plots of Viscosity
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Some Plots of Viscosity
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Some Plots of Viscosity
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Approximating Curves of� h vs g
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Additional Geometries
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Example:� Iterative Mold Layout
50
Example:� Determining Flow
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Example:� Determining Shear Flow Rate
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Example:� Determining Viscosity
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Example:� Estimating Pressure Drop
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Example:� More Pressure Drops
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Example:� Iterate to Get Similar Drops
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Runner Sizing- Bryce�s Method
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Gate Sizing- Bryce�s Method
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Vent Sizing & Position- Bryce�s Method
59
Mold Design Example
60
Example- Runner Design
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Example- Upstream Runners
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Example- Gates
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Example- Vents
64
Estimating Clamping Force
65
Example- Clamping Force